PRANA (system): Difference between revisions
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'''PRANA''' is the first Russia's predictive analytics and remote monitoring IIoT system. It was developed by ROTEC JSC under the supervision of M.V. [[Lifshitz]], Chairman of the Board of Directors of the company.<ref name="автоссылка3">{{Cite web|url=https://www.eprussia.ru/news/base/2019/3196596.htm|title= | '''PRANA''' is the first Russia's [[predictive analytics]] and remote monitoring IIoT system. It was developed by ROTEC JSC under the supervision of M.V. [[Lifshitz]], Chairman of the Board of Directors of the company.<ref name="автоссылка3">{{Cite web|url=https://www.eprussia.ru/news/base/2019/3196596.htm|title="РОТЕК» внедрит систему предиктивной аналитики на объектах «Россети"|website=www.eprussia.ru|access-date=2021-07-09|archive-date=2021-07-09|archive-url=https://web.archive.org/web/20210709184553/https://www.eprussia.ru/news/base/2019/3196596.htm|url-status=dead}}</ref><ref>{{Cite journal |author = |editor= |format= |url= https://www.kommersant.ru/speaker/3618/biography/old |title= Михаил Лифшиц |type= |orig-year= | agency = |edition= Коммерсантъ |location= |date= |year= |publisher= |at= |volume= |issue= |number= |pages = |page= |series= |isbn = |issn = |doi = |bibcode = |arxiv = |pmid = |archive-url = |archive-date = |language= |quote= }}</ref><ref>{{Cite web|lang=ru|url=https://stimul.online/articles/innovatsii/promyshlennyy-internet-dlya-chernogo-yashchika-/|title=Промышленный интернет для черного ящика}}</ref><ref>{{Cite web|lang=ru|url=https://www.cnews.ru/news/line/2017-04-03_sistema_prognostiki_prana_vklyuchena_v_reestr|title=Система прогностики «Прана» включена в Реестр отечественного ПО}}</ref> | ||
The system's name "PRANA" originated from the combination of words "PRedictive ANAlytics".<ref name='stim'>{{Cite web|url=https://stimul.online/articles/innovatsii/promyshlennyy-internet-dlya-chernogo-yashchika-/|title=Промышленный интернет для черного ящика|website=stimul.online|access-date=2021-07-29}}</ref> The system predicts probable incidents due to early detection of defects, i.e. 2–3 months before they affect the equipment operability.<ref name='stim' /><ref>{{Cite web|lang=ru|url=https://www.vedomosti.ru/business/articles/2020/06/04/831946-katastrofi-mozhno-bilo-izbezhat|title=Катастрофы в Норильске можно было избежать|website=Ведомости|access-date=2021-07-09}}</ref><ref name="автоссылка2">{{Cite web|lang=ru|url=https://www.cnews.ru/news/line/2017-04-03_sistema_prognostiki_prana_vklyuchena_v_reestr|title=Система прогностики «Прана» включена в Реестр отечественного ПО|website=CNews.ru|access-date=2021-07-09}}</ref> | The system's name "PRANA" originated from the combination of words "PRedictive ANAlytics".<ref name='stim'>{{Cite web|url=https://stimul.online/articles/innovatsii/promyshlennyy-internet-dlya-chernogo-yashchika-/|title=Промышленный интернет для черного ящика|website=stimul.online|access-date=2021-07-29}}</ref> The system predicts probable incidents due to early detection of defects, i.e. 2–3 months before they affect the equipment operability.<ref name='stim' /><ref>{{Cite web|lang=ru|url=https://www.vedomosti.ru/business/articles/2020/06/04/831946-katastrofi-mozhno-bilo-izbezhat|title=Катастрофы в Норильске можно было избежать|website=Ведомости|access-date=2021-07-09}}</ref><ref name="автоссылка2">{{Cite web|lang=ru|url=https://www.cnews.ru/news/line/2017-04-03_sistema_prognostiki_prana_vklyuchena_v_reestr|title=Система прогностики «Прана» включена в Реестр отечественного ПО|website=CNews.ru|access-date=2021-07-09}}</ref> | ||
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That same year, the system was [[patent]]ed, the development team was headed by [[Mikhail Valerievich Lifshitz]], Chairman of the Board of Directors of ROTEC. Besides, the system was registered with the US Copyright Office. By 2021, 31 patents describing the methods and systems of PRANA's operation have been introduced.<ref>{{Cite web|url=https://yandex.ru/patents?dco=RU&dco=SU&dl=ru&dou=%D0%A0%D0%9E%D0%A2%D0%95%D0%9A&dt=0&dty=1&dty=2&from=tabbar&s=0&sp=0&spp=10&st=0|title=Яндекс.Патенты — поиск по патентным документам|website=yandex.ru|access-date=2021-07-09}}</ref> | That same year, the system was [[patent]]ed, the development team was headed by [[Mikhail Valerievich Lifshitz]], Chairman of the Board of Directors of ROTEC. Besides, the system was registered with the US Copyright Office. By 2021, 31 patents describing the methods and systems of PRANA's operation have been introduced.<ref>{{Cite web|url=https://yandex.ru/patents?dco=RU&dco=SU&dl=ru&dou=%D0%A0%D0%9E%D0%A2%D0%95%D0%9A&dt=0&dty=1&dty=2&from=tabbar&s=0&sp=0&spp=10&st=0|title=Яндекс.Патенты — поиск по патентным документам|website=yandex.ru|access-date=2021-07-09}}</ref> | ||
In 2017, the Ministry of Telecom and Mass Communications included PRANA in the Unified Register of Russian Software.<ref name="автоссылка2" /> Such companies as Mosenergo<ref>{{Cite web|url=https://www.eprussia.ru/epr/326/6554425.htm|title=Промышленный интернет и прогностика спасут энергетику от аварий|website=www.eprussia.ru|access-date=2021-07-09}}</ref><ref>{{Cite web|lang=ru|url=https://mosenergo.gazprom.ru/press/news/2017/08/399/|title=На ТЭЦ-27 «Мосэнерго» будет развернута система прогностики «ПРАНА»|website=mosenergo.gazprom.ru|access-date=2021-07-09}}</ref> and T Plus started to apply the predictive analytics system.<ref>{{Cite web|url=https://www.eprussia.ru/epr/326/6554425.htm|title=Промышленный интернет и прогностика спасут энергетику от аварий|website=www.eprussia.ru|access-date=2021-07-09}}</ref><ref>{{Cite web|lang=ru|url=https://mosenergo.gazprom.ru/press/news/2017/08/399/|title=На ТЭЦ-27 «Мосэнерго» будет развернута система прогностики «ПРАНА»|website=mosenergo.gazprom.ru|access-date=2021-07-09}}</ref> | In 2017, the Ministry of Telecom and Mass Communications included PRANA in the Unified Register of Russian Software.<ref name="автоссылка2" /> Such companies as Mosenergo<ref>{{Cite web|url=https://www.eprussia.ru/epr/326/6554425.htm|title=Промышленный интернет и прогностика спасут энергетику от аварий|website=www.eprussia.ru|access-date=2021-07-09}}</ref><ref>{{Cite web|lang=ru|url=https://mosenergo.gazprom.ru/press/news/2017/08/399/|title=На ТЭЦ-27 «Мосэнерго» будет развернута система прогностики «ПРАНА»|website=mosenergo.gazprom.ru|access-date=2021-07-09}}</ref> and [[T Plus]] started to apply the predictive analytics system.<ref>{{Cite web|url=https://www.eprussia.ru/epr/326/6554425.htm|title=Промышленный интернет и прогностика спасут энергетику от аварий|website=www.eprussia.ru|access-date=2021-07-09}}</ref><ref>{{Cite web|lang=ru|url=https://mosenergo.gazprom.ru/press/news/2017/08/399/|title=На ТЭЦ-27 «Мосэнерго» будет развернута система прогностики «ПРАНА»|website=mosenergo.gazprom.ru|access-date=2021-07-09}}</ref> | ||
That same year, ROTEC signed an agreement with Tatenergo to connect [[Kazan]] CHP-1 to PRANA.<ref>{{Cite web|lang=ru-RU|url=https://energybase.ru/news/companies/na-mezdunarodnom-ekonomiceskom-forume-v-peterburge-tatenergo-i-rotek-2017-06-02|title=На Международном экономическом форуме в Петербурге «Татэнерго» и «РОТЕК» подписали договор о подключении Казанской ТЭЦ-1 к системе «ПРАНА»|website=energybase.ru|access-date=2021-07-09}}</ref><ref>{{Cite web|lang=ru|url=https://prana-system.com/novosti/novosti/sistema-prognostiki-prana-obespechit-nadezhnost-novyh-energoblokov-kazanskoj-tec-1/|title=Система прогностики ПРАНА обеспечит надежность новых энергоблоков Казанской ТЭЦ-1|website=prana-system.com|date=2017-01-06|access-date=2021-07-09}}</ref> The system started to operate at the facility in 2019.<ref>{{Cite web|lang=ru|url=https://www.elec.ru/news/2018/08/30/turbiny-utz-i-sistema-prognostiki-prana-obespechat.html|title=Турбины УТЗ и система прогностики «ПРАНА» обеспечат надёжную работу новых цифровых энергоблоков Казанской ТЭЦ-1|website=Elec.ru|date=2018-08-30|access-date=2021-07-09}}</ref><ref>{{Cite web|lang=ru|url=https://www.armtorg.ru/news/22579/|title=Турбины УТЗ и система прогностики ПРАНА обеспечат надёжную работу цифровых энергоблоков Казанской ТЭЦ-1 armtorg.ru|website=www.armtorg.ru|access-date=2021-07-09}}</ref><ref>{{Cite web|url=https://zaorotec.ru/upload/otzivy/%D0%90%D0%9E%20%D0%A2%D0%90%D0%A2%D0%AD%D0%9D%D0%95%D0%A0%D0%93%D0%9E.pdf|title=Татэнерго}}</ref> | That same year, ROTEC signed an agreement with Tatenergo to connect [[Kazan]] CHP-1 to PRANA.<ref>{{Cite web|lang=ru-RU|url=https://energybase.ru/news/companies/na-mezdunarodnom-ekonomiceskom-forume-v-peterburge-tatenergo-i-rotek-2017-06-02|title=На Международном экономическом форуме в Петербурге «Татэнерго» и «РОТЕК» подписали договор о подключении Казанской ТЭЦ-1 к системе «ПРАНА»|website=energybase.ru|access-date=2021-07-09}}</ref><ref>{{Cite web|lang=ru|url=https://prana-system.com/novosti/novosti/sistema-prognostiki-prana-obespechit-nadezhnost-novyh-energoblokov-kazanskoj-tec-1/|title=Система прогностики ПРАНА обеспечит надежность новых энергоблоков Казанской ТЭЦ-1|website=prana-system.com|date=2017-01-06|access-date=2021-07-09}}</ref> The system started to operate at the facility in 2019.<ref>{{Cite web|lang=ru|url=https://www.elec.ru/news/2018/08/30/turbiny-utz-i-sistema-prognostiki-prana-obespechat.html|title=Турбины УТЗ и система прогностики «ПРАНА» обеспечат надёжную работу новых цифровых энергоблоков Казанской ТЭЦ-1|website=Elec.ru|date=2018-08-30|access-date=2021-07-09}}</ref><ref>{{Cite web|lang=ru|url=https://www.armtorg.ru/news/22579/|title=Турбины УТЗ и система прогностики ПРАНА обеспечат надёжную работу цифровых энергоблоков Казанской ТЭЦ-1 armtorg.ru|website=www.armtorg.ru|access-date=2021-07-09}}</ref><ref>{{Cite web|url=https://zaorotec.ru/upload/otzivy/%D0%90%D0%9E%20%D0%A2%D0%90%D0%A2%D0%AD%D0%9D%D0%95%D0%A0%D0%93%D0%9E.pdf|title=Татэнерго}}</ref> | ||
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== Mechanism of operation == | == Mechanism of operation == | ||
=== General principle of operation === | === General principle of operation === | ||
The system continuously carries out diagnostics, makes an assessment of the service life of units and components, analyzes and predicts changes in the technical condition of the facility.<ref name=":2">{{Cite web|url=https://www.runeft.ru/upload/iblock/a17/a1726a351df6905cdaec82e9b8c98e16.pdf|title=Нефть газ. Экспозиция.}}</ref><ref name="автоссылка2" /> It may be represented by any industrial unit or its component parts. The system can be applied to the equipment produced by [[Siemens]], [[GE]], [[Alstom]], [[Ansaldo]], [[LMZ]], [[UTW]], JSC United Engine Corporation, REP Holding.<ref>{{Cite web|lang=ru|url=https://neftegaz.ru/news/vtrende/197445-gazovye-turbiny-tryekh-osnovnykh-proizvoditeley-podklyucheny-k-sisteme-prognostiki-prana/|title=Газовые турбины трёх основных производителей подключены к системе прогностики ПРАНА - Новости ТЭК на Neftegaz.RU|website=neftegaz.ru|access-date=2021-07-09}}</ref> | The system continuously carries out diagnostics, makes an assessment of the service life of units and components, analyzes and predicts changes in the technical condition of the facility.<ref name=":2">{{Cite web|url=https://www.runeft.ru/upload/iblock/a17/a1726a351df6905cdaec82e9b8c98e16.pdf|title=Нефть газ. Экспозиция.}}</ref><ref name="автоссылка2" /> It may be represented by any industrial unit or its component parts. The system can be applied to the equipment produced by [[Siemens]], [[GE]], [[Alstom]], [[Gio. Ansaldo & C.|Ansaldo]], [[LMZ]], [[UTW]], JSC [[United Engine Corporation]], REP Holding.<ref>{{Cite web|lang=ru|url=https://neftegaz.ru/news/vtrende/197445-gazovye-turbiny-tryekh-osnovnykh-proizvoditeley-podklyucheny-k-sisteme-prognostiki-prana/|title=Газовые турбины трёх основных производителей подключены к системе прогностики ПРАНА - Новости ТЭК на Neftegaz.RU|website=neftegaz.ru|access-date=2021-07-09}}</ref> | ||
PRANA has a two-level structure. The lower level receives data coming from the facility's APCS or other data recorders. Thereafter, the data are securely transmitted to the upper level to the remote DC (data center) of the Situational Center where they are being accumulated and mathematically processed.<ref name="автоссылка4">{{Cite web|lang=ru|url=https://jcement.ru/magazine/vypusk-1-2021/perspektivy-ispolzovaniya-sistemy-prediktivnoy-diagnostiki-v-tsementnoy-promyshlennosti/|title=Перспективы использования системы предиктивной диагностики в цементной промышленности|website=JCement.ru|access-date=2021-07-29}}</ref> Upon detection of any changes in the technical condition, the system gives an appropriate warning thereof in the event log. These data are stored throughout the entire life cycle of the facility.<ref name=":2" /> The system is capable to analyze 30 thousand parameters per second.<ref name="автоссылка1" /> while the archive containing the data processed by PRANA exceeds 50 TB.<ref>{{Cite web|lang=ru|url=https://www.cnews.ru/news/line/2021-02-08_sistema_prediktivnoj_analitiki|title=Система предиктивной аналитики «ПРАНА» переходит на СУБД «Яндекс ClickHouse»|website=CNews.ru|access-date=2021-07-29}}</ref> | PRANA has a two-level structure. The lower level receives data coming from the facility's APCS or other data recorders. Thereafter, the data are securely transmitted to the upper level to the remote DC ([[data center]]) of the Situational Center where they are being accumulated and mathematically processed.<ref name="автоссылка4">{{Cite web|lang=ru|url=https://jcement.ru/magazine/vypusk-1-2021/perspektivy-ispolzovaniya-sistemy-prediktivnoy-diagnostiki-v-tsementnoy-promyshlennosti/|title=Перспективы использования системы предиктивной диагностики в цементной промышленности|website=JCement.ru|access-date=2021-07-29}}</ref> Upon detection of any changes in the technical condition, the system gives an appropriate warning thereof in the event log. These data are stored throughout the entire life cycle of the facility.<ref name=":2" /> The system is capable to analyze 30 thousand parameters per second.<ref name="автоссылка1" /> while the archive containing the data processed by PRANA exceeds 50 TB.<ref>{{Cite web|lang=ru|url=https://www.cnews.ru/news/line/2021-02-08_sistema_prediktivnoj_analitiki|title=Система предиктивной аналитики «ПРАНА» переходит на СУБД «Яндекс ClickHouse»|website=CNews.ru|access-date=2021-07-29}}</ref> | ||
The system's mathematical tool is grounded on similarity-based modeling methods. The system generates a reference digital pattern, i.e. a set of the facility's mathematical models which describes the error-free behavior of equipment in various modes of operation. To build it, the ideology of the Hotelling T2 Control Charts is used. The model value is calculated by means of the state matrix and using the similarity operator for each measured value. The residual and standard deviation are calculated using the difference between the reference and actually measured values for each parameter. Residuals are normalized and the integral criterion of technical condition T2 is calculated on an aggregate basis. Owing to analyzing the T2 criterion, changes in the technical condition of equipment are predicted and all possible dependences of parameters are monitored.<ref name='jcement'>{{Cite web|lang=ru|url=https://jcement.ru/magazine/vypusk-1-2021/perspektivy-ispolzovaniya-sistemy-prediktivnoy-diagnostiki-v-tsementnoy-promyshlennosti/|title=Перспективы использования системы предиктивной диагностики в цементной промышленности}}</ref> | The system's mathematical tool is grounded on similarity-based modeling methods. The system generates a reference digital pattern, i.e. a set of the facility's mathematical models which describes the error-free behavior of equipment in various modes of operation. To build it, the ideology of the Hotelling T2 Control Charts is used. The model value is calculated by means of the state matrix and using the similarity operator for each measured value. The residual and standard deviation are calculated using the difference between the reference and actually measured values for each parameter. Residuals are normalized and the integral criterion of technical condition T2 is calculated on an aggregate basis. Owing to analyzing the T2 criterion, changes in the technical condition of equipment are predicted and all possible dependences of parameters are monitored.<ref name='jcement'>{{Cite web|lang=ru|url=https://jcement.ru/magazine/vypusk-1-2021/perspektivy-ispolzovaniya-sistemy-prediktivnoy-diagnostiki-v-tsementnoy-promyshlennosti/|title=Перспективы использования системы предиктивной диагностики в цементной промышленности}}</ref> | ||