Load-bearing body armor
Steps involved in fighting are registering an attack, self=protection from incoming fire, preparing and positioning weapons, returning fire, and finally chasing the enemy when they start feeling the return firepower.
- Under these conditions, a soldier might want to unload unnecessary gear such as sleeping gear and food, but will want to keep ammunition clipped on for returning fire, and may need other supplies such as water, and first aid.
- This implies two layers, a "permanent" layer with the ammo that might also include body armor, and the less critical layer with supplies.
- The load-bearing component of a military pack system has to be body armor. Weapons, water, ammo, and short rations need to clip to that, and the load bearing body armor components need to conform closely to the body, like an exoskeleton, to properly distribute the weight. It also needs to extend the original ALICE system so that the loads can be carried w/o the body armor.
- The pack itself with long-term supplies has to clip to the body armor with quick release clips at the shoulders and the small of the back where weight is transferred to the body armor.
Pack designs
Frame pack
- Hip belt transfers the weight to the front
- Frame transfers the weight downwards to the hip belt
- Straps hold the frame to the back
Advantages
- Weight is transferred to where it is best supported
- Frame acts as a column to support weight
- Pack load can extend upwards where carrying is most efficient
- Straps or mesh across the back allow for air circulation
- Sacks or bulky objects can be lashed or strapped to the frame
Rucksack
- Weight pulls downwards from the straps
Advantages
- Low center of gravity
- Easy to organize
Tube pack
- Bag is tube-shaped, or "D-shaped"
- Structure can be a stiff foam sleeping pad the circumference of the bag
- Weight is divided between straps and belt
- With a small load, the pack resembles a rucksack where the top is folded inwards.
- The sack can be increased in height above where the straps meet and connect to the bag
- Side pockets can be added
Advantages
- Physical maneuverability of a rucksack
- Extensible from small to large
- Light weight as it uses existing equipment for structure
- Unbreakable
Components
- Shoulder straps
- Hip belt
Weight distribution
- Shoulders
- Back
- Hips
- Combined distribution
Layers
Short (inner layer)
- Weapon
- Ammunition
- Water
- Short rations
- First aid
- Radio communication
Long (outer layer)
Supplies
- Tent
- Sleeping bag
- Long rations
- Medical supplies
- Ammunition
Outer layer connectors
The sack needs at most four quick-release connectors and possibly only three to connect to the body armor, or the short layer.
Shoulders
Straps, if continued along their vector, meet just below the should blades. In strap designs where the straps meet at a central location, often attaching to a ring, the top of the pack is pulled forward with straps that meet the should straps over or just in front of the shoulder.
Back triangle
This is the area below the small of the back where the hips meet the back. In the back, this area is called the sacrum, but the load is distributed across the entire area, and hence the term "triangle."
Body armor simulation
The LBBA model, through vector analysis, seems to support a solid-body, perhaps "old school," version of armor, as the weight from the pack, or correctly, the sack, pulls (or pushes):
- Downwards to the "triangle" just below the small of the back
- Backwards from the shoulders
- Downwards and backwards on the muscle in front of the hips.
The ideal body armor is for distributing weight purely equally is solid, and it seems that a single piece model would provide both the most protection.
It should be noted that the frame-pack model does not necessarily have to distribute weight equally, as its load distribution can be optionally shifted between the shoulders and the hip belt.
The frame pack model also allows air circulation, which would be a challenge to provide for this single piece armor model.
The single-piece body model has been well-developed for the curing of extreme injuries to the back, and these kinds of body braces are available for every body type. It seems that they could easily be modified for this development, and the molds could probably be adapted for actual body armor manufacturing. As an advantage, this kind of armor would be specifically peace-keeping in nature, as it only benefits load-bearing soldiers, and will probably have no benefit for para-militaries or criminal enforcers.
Here is a page of images collected from the web (that are outside of this wiki's scope) that show the practicality of using existing medical technology for modeling LBBA, and possibly producing single piece "old school" body armor from this existing technology.
Single-piece body armor design challenges
Another design challenge is so obvious as to be ignored: how does a soldier put on a unified piece of body armor? The answer may lie in the back brace technology, or may be influenced by the weight vectors created by the outer layer, the sack. The inner layer design is less complicated, either relying on clips or straps to attach "short" items. The inner layer is still significant as it is the fighting, and not carrying, layer. Item location will influence the soldiers' fighting abilities.
The best design strategy may be to try to reach all the benefits of the frame pack, which include load type flexibility, air circulation, and load adjustment between lower and upper body through the "column."